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092025-12
How to Optimize the Cost of High-Voltage Wiring Harnesses in Battery Electric VehiclesThis article provides a practical summary of experience in HV wiring harness cost optimization. It explains the cost structure of HV wiring harnesses and their material composition, and further introduces a series of cost-reduction approaches—including HV system architecture optimization, routing optimization, material optimization, platform and standardization design. The goal is to offer valuable reference solutions for engineers and OEMs striving for cost competitiveness.Learn More >> -
032025-12
Liquid Cooling Server ComponentsLiquid-cooled servers utilize specialized components to efficiently manage heat in high-density computing environments. Key elements include cold plates for direct chip heat transfer, water-based or non-water-based coolants, quick disconnect couplings for easy maintenance, cooling distribution units (CDUs), primary-side cooling sources, immersion cooling tanks, and piping and valve assemblies. This article details their operating principles, types, performance specifications, and technological trends, providing a comprehensive overview of modern liquid cooling solutions for data centers.Learn More >> -
262025-09
UQD Blind-Mate Connectors: Driving Liquid Cooling StandardizationBlind-mate UQDs (UQDB) represent the future of liquid cooling, offering higher automation, reduced human error, and superior system uptime. As AI and high-performance computing demand continuous operations, blind-mate connectors are expected to become the mainstream choice, while hand-mate products will remain in cost-sensitive applications.Learn More >> -
102025-09
Electrical Contact Reliability of EV Connectors and the Application of Copper MaterialsCopper is essential for automotive connectors, affecting conductivity, strength, and reliability. This study reviews contact design, failure mechanisms, material selection, and manufacturing/testing processes. Optimized copper alloys enhance electrical performance, thermal stability, and wear resistance, ensuring long-term reliability for conventional, new energy, and high-frequency automotive and electronic applications.Learn More >> -
252025-07
Revealing the MSD Service Disconnect: A Key to Electrical Safety!The Manual Service Disconnect (MSD) serves as a critical safety device in electric vehicle and new energy high-voltage systems, providing protection against short circuits and overloads during maintenance. MSDs incorporate high-voltage fuses and interlock functions to ensure operational safety. Key performance criteria include UL94 V-0 flame resistance, IP67/IP6K9K ingress protection, tool-free manual disconnection, and a locking mechanism to prevent misoperation.Learn More >> -
162025-07
Optimization of Shielding Structure in EV High-Voltage CablesAs electric vehicles continue to gain traction worldwide, ensuring the reliability of high-voltage components becomes a central focus of vehicle design. Among these, high-voltage cables serve as the critical arteries for energy transmission. This article presents a comparative analysis of various shielding structures used in high-voltage cables and highlights a new design—an extruded semi-conductive layer combined with tinned copper braid shielding. The new structure significantly improves cable lifespan and shielding performance without compromising flexibility or increasing production costs.Learn More >>