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162025-07
Optimization of Shielding Structure in EV High-Voltage CablesAs electric vehicles continue to gain traction worldwide, ensuring the reliability of high-voltage components becomes a central focus of vehicle design. Among these, high-voltage cables serve as the critical arteries for energy transmission. This article presents a comparative analysis of various shielding structures used in high-voltage cables and highlights a new design—an extruded semi-conductive layer combined with tinned copper braid shielding. The new structure significantly improves cable lifespan and shielding performance without compromising flexibility or increasing production costs.Learn More >> -
182025-06
Shipping Case: 272 Sets of GCMC1 500A High Voltage ConnectorsShenzhen Guchen Electronic recently completed the successful delivery of 272 sets of 500A high voltage connectors, including straight plugs and metal receptacles without HVIL. These GCMC1 series components are designed for 95mm² unshielded cables and tailored for demanding EV power systems.Learn More >> -
292025-05
Shipping Case – Delivery of 36pcs 60A HV Cable Assemblies for PDU IntegrationShenzhen Guchen Electronic has completed the production and shipment of 36 custom 60A high voltage cable assemblies for use in EV power distribution systems. Each cable features a PRC082-60-10 connector and M6 terminal, designed for secure connections to PDUs and other HV components.Learn More >> -
212025-04
4 Ways to Prevent Automotive High-Voltage Wiring Harness FailuresHigh-voltage wiring harnesses play a crucial role in powering and protecting key systems within electric vehicles. However, faults in these systems can result in safety hazards, vehicle malfunction, or even catastrophic damage. This article outlines four critical methods to prevent HV wiring harness failures: designing application-specific harnesses, ensuring component compatibility, selecting high-quality materials for demanding environments, and eliminating crimping or soldering issues. By addressing these areas, OEMs and harness manufacturers can ensure safe, reliable, and long-lasting EV performance.Learn More >> -
032025-03
Wire Harness Industry: Technological Innovation Drives the Future of Intelligence, Lightweighting, and SustainabilityThe wire harness industry, integral to sectors like automotive, communications, and industrial manufacturing, is embracing rapid technological advancements. Innovations in AI and automation are improving design precision and manufacturing efficiency.Learn More >> -
242025-02
Requirements for the Insulation Layer of EV High Voltage CablesUnlike conventional cables, EV high-voltage cables must withstand extreme temperatures (up to 175°C in some cases) and transmit high currents (up to 450A). Common insulation materials such as XLPE, silicone rubber (SIR), and thermoplastic elastomers (TPE) are selected based on their temperature resistance, flexibility, and mechanical properties.Learn More >>