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2-position high voltage connector
60A 2-Pos HV Connector for EVs
2-position high voltage connector
60A 2-Pos HV Connector for EVs

PRC 60A 2-Position Single-core & Multi-core High Voltage Connector

Enter the PRC Series 60A 2-Position High Voltage Connector, designed to meet the exacting standards of today’s EV applications. Whether you're working with shielded or unshielded cables, single-core or multi-core designs, this connector offers unmatched versatility and performance.
Temp Range :
-40°C~+125°C
Max current :
60A
Rated Voltage :
1500V
Sealing Class :
IP68 & IP6K9K, IPXXB & IPXXD
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Design and Compatibility of the PRC 60A EV Connector
The PRC Series 60A connector is a 2-position high-voltage connector specifically engineered for electric vehicles. Its design allows for seamless integration into a wide variety of EV architectures, catering to the specific needs of manufacturers and engineers. The plug is available in both single-core and multi-core designs, offering compatibility with both shielded and unshielded high-voltage cables. This adaptability ensures that the PRC Series can accommodate different cable types, making it a versatile choice for various EV applications.
With a maximum current carrying capacity of 60A, the PRC Series is designed to handle the demands of modern electric vehicles. It is compatible with a range of wire sizes, including 2.5mm², 4mm², 6mm², and 10mm², providing flexibility in design and application. Whether you're working on a compact EV or a larger vehicle with more substantial power requirements, the PRC Series can meet your needs.
60A EV Connector
Key Features
Performance and Safety
The PRC Series 60A connector is rated for a voltage of DC1000V, ensuring it can safely handle the high-voltage demands of electric vehicles. This rating makes it an excellent choice for applications where reliability and safety are paramount.
One of the standout features of the PRC Series is its High Voltage Interlock Loop (HVIL) capability, available on the socket end. HVIL is a critical safety feature in EV connectors, ensuring that the high-voltage circuit cannot be energized unless the connector is properly mated. This safety mechanism protects both the vehicle and the technician, preventing potential hazards during maintenance or operation.
The connector also offers four distinct key positions—U, V, X, and Y. These key positions help prevent mis-mating, ensuring that the connector is always installed correctly. This feature not only enhances safety but also simplifies the installation process, reducing the risk of errors during assembly.

Rigorous Testing and Compliance
Our high-voltage connectors have undergone rigorous testing to ensure they meet the highest industry standards. The PRC Series has been tested according to several critical benchmarks, including LV215-1-2013, GB/T 11918.1-2014, and QC/T 1067.1-2017. These tests validate the connector's performance under various conditions, ensuring that it meets or exceeds the requirements for safety, durability, and reliability in EV applications.
By adhering to these stringent standards, we ensure that the PRC Series connectors are not only reliable but also compliant with the most demanding regulatory requirements, giving our customers peace of mind when integrating these connectors into their vehicles.

Flexibility in Application
While the PRC Series 60A connector is a 2-position connector, we understand that different applications require different configurations. That’s why we also offer 3-position and 4-position connectors within the PRC Series, providing the flexibility needed to suit various customer applications. Whether you need to connect additional components or require a different configuration to meet specific design requirements, the PRC Series has you covered.
The ability to choose between 2, 3, and 4 positions allows for greater customization and adaptability in your EV design. This flexibility is particularly beneficial for OEMs and engineers who need to tailor their electrical systems to specific vehicle models or applications.
Why Choose the PRC Series?
In the rapidly evolving world of electric vehicles, having a reliable, flexible, and safe high-voltage connector is essential. The PRC Series 60A 2-Position High Voltage Connector offers all this and more, making it an ideal choice for OEMs, engineers, and manufacturers looking to deliver top-tier performance in their EV designs. With its versatility, rigorous testing, safety features, and adaptability, the PRC Series is poised to become a key component in the next generation of electric vehicles.

 
high voltage connectors
Versatility: Compatible with both shielded and unshielded cables, as well as single-core and multi-core designs, this connector can meet the diverse needs of modern EV applications.
Safety: With HVIL available on the socket end and four key positions to prevent mis-mating, the PRC Series ensures safe and reliable operation.
Flexibility: Available in 2-position, 3-position, and 4-position configurations, the PRC Series can be customized to suit a wide range of applications.
Performance: Rated for DC1000V and 60A, the PRC Series is built to handle the high demands of today’s electric vehicles.
Technical Parameters of PRC 60A High Voltage Connector
 
Description Item No. PRC60
Electrical Performance Rated voltage 1500V;
500V DC (HVIL)
Withstand voltage 4000VAC/6000VDC;
500VAC (HVIL);
Rated current 60A Max.
Insulation resistance 2GΩ;
550MΩ (HVIL)
Mechanical Properties Position 2 Position
Mating cycles >100 Cycles
Cross sections 2.5mm²/4mm²/6mm²/10mm²
Fire-proof level: UL94 V-0
Raw Material Plug housing Zinc alloy
Insulating shell PBT
Shielding ring Aluminum alloy
Terminal Copper
Environmental Performance Operating temperature -40℃~125℃
Protection Grade IP68 & IP6K9K (IP68: 1m Water 48H);
IPXXB & IPXXD
Salt spray 96H

 
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