Shielded High Voltage XLPE/XLPO Multi-Core Copper Cable

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High Voltage Wiring Harness Solution

Guchen Electronics is a one-stop source for electric vehicle high voltage cable harness assembly, low voltage cable harness assembly and electrical connectors.

ESS Battery Connection Solutions

We offer customized connection solutions for all your BESS requirements. From front to rear connection, we have the right solution for you. Besides that, we have a team of highly trained engineers and technicians who can solve any connection issue that you may have.

BESS Fire Protection Solutions

To prevent lithium-ion battery fires from happening, it is important to install a nitrogen fire protection system that can effectively suppress the risks of fire and explosion caused by short circuits, overcharging or electrical arcs. It also be able to prevent battery cell thermal runaway propagation and mitigate a thermal runaway condition.

EV High Voltage Interconnection Solution

High Voltage Interconnection Solutions are the connectors used to connect the high voltage components in Electric Vehicles. Guchen offers a wide range of High Voltage Connectors for EV, HEV and PHEV applications.

EV Charging Solution

Guchen Electronics offers OEM/ODM, customization services, and has expertise in providing charging solutions for both commercial and residential customers.

Products

EV HV Connectors

EV HV Wiring Harness

EV HV Cable

EV Charging Equipment

EV Charging Connectors (Socket & Plug)

Energy Storage Connector

Li-ion Battery Fire Protection System

EV HV Connectors

Electric vehicle connectors supplied by Guchen Electronics are with excellent shielding, fast safe easy assembling, wide wire section options, compact design and multi positions connectors options. In order to meet different requirements, we provide our customers with various types of quality HV connectors, widely used in the fields of automotive electronics.

PRC40 Connector 3 POS Receptacle with Integral Plug

PRC 60A 2-Position Single-core & Multi-core High Voltage Connector

GCMC1 300A 1500V High Voltage Metal Connector

GCMC1 500A 1500V High Voltage Metal Connector

EV HV Wiring Harness

Guchen Electronics is a professional manufacturer of HV assembled wiring harnesses for electric passenger cars and commercial vehicles. We always pay attention to the quality of HV cables & connectors, and provide global EV manufacturers with high quality products and excellent service.

BAT high voltage assembled wiring harness

BAT High Voltage Wire Harness

MCU High Voltage Wire Harness Assembly

PTC&AC High Voltage Wire Harness

DC-DC High Voltage Wire Harness

EV HV Cable

We have a wide range of high voltage cables for passenger car and commercial vehicles like bus, truck, coach etc. Guchen EV HV cables can handle high currents and high voltage. They are high temperature resistant, soft, and with variable options (2.5mm²~120mm² sizes, shielded or unshielded, copper or aluminum cable options). Guchen cables are full customizable to meet different EV requirements.

XLPE/XLPO-insulated aluminum core HV cable

Shielded High Voltage XLPO/XLPE-Insulated Aluminum Cable

silicone rubber high voltage copper cable

Shielded High Voltage Silicone Rubber Copper Cable

Shielded High Voltage XLPE/XLPO Multi-Core Copper Cable

shielded XLPE high voltage single-core cable

Shielded High Voltage XLPE/XLPO Single-Core Copper Cable

EV Charging Equipment

Our range of portable EV chargers and charging cables provide convenient charging solutions for electric vehicle owners. To enable charging from public stations, we offer a selection of premium type 2 to type 2 (type 1) EV charging cables in various lengths (5m, 7m, 10m etc.). these thick, flexible charging cables are made with top-quality components to provide reliable charging session after session. The charging connectors lock securely into your vehicle’s inlet and the station to provide a safe and consistent charge.

7.2Kw 32A 1 Phase Type 2 to Type 2 EV Charging Cable

11Kw 16A 3 Phase Type 2 to Type 2 EV Charger

Mode 3 EV Charging Cable | Type 1 to Type 2 | 3.6KW 16A | 7.2KW 32A

22Kw 32A 3 Phase Type 2 to Type 2 EV Charging Cable

EV Charging Connectors (Socket & Plug)

We can offer premium quality type 2 charging gun, CCS2 DC charging plug, CCS2 charging socket vehicle inlet etc. Guchen EV Charging Connectors are built with precision and reliability in mind. All of our EV charging plugs and sockets are made from high-quality materials engineered to withstand daily use in public charging stations. We've rigorously tested them to meet the latest standards for safety, charging speed and reliability. Guchen Electronic aims to be a leading supplier of charging solutions as electric vehicles become more prevalent worldwide. Please contact us to learn more about our EV charging connectors.

CCS2 DC EV Charging Plug/Gun

CCS2 EV DC Charging Socket (Vehicle Inlet)

Energy Storage Connector

Guchen Electronics is specialized in designing and manufacturing of electric vehicle high voltage connectors (with various specifications and features), HV wire harness & cables, EV charging equipment, and HV connectors for Battery Energy Storage System (BESS).

6mm HV connector for energy storage system

GCS1 6mm 100A-120A Battery Pole Connector

GCS1 8mm 120A-200A Energy Storage Connector

GCS1 12mm 250A-350A Battery High Voltage Connector

GCS2 300A Battery Copper Bus Bar Connector

Li-ion Battery Fire Protection System

The most effective lithium-ion battery fire protection system is using nitrogen gas as protection to lower the oxygen level in the power battery box. By this method, If the battery box catches fire due to external factors, the nitrogen stored in the gas tank provides protection, isolates oxygen in the air, prevents thermal runaway, and prevents explosion.

lithium-ion battery nitrogen gas fire protection device

Nitrogen Fire Protection Device for Preventing EV Li-ion Battery Thermal Runaway

Blog

Company Blog

Guchen Electronics is a professional China factory for electric vehicle connectors, high voltage cable assemblies, EV charging equipment and energy storage connectors. We provide all kinds of products with high quality and competitive price.

Industry Blog

Here you can learn about the global electric vehicle industry, news, reviews and analysis about electric vehicle industry trends, technologies and manufacturers.

Exhibitions

Guchen Electronics attends various exhibitions yearly, including Electric Vehicle Expo which has become a world-famous event. As one of the best EV HV connector manufacturers, Guchen Electronics has attracted hundreds of suppliers and buyers from all over the world during the exhibitions.

Technical Support

Guchen provides one-stop technical supports relating to HV connectors, cable assemblies, and energy storage connectors. We have strong expertise in different technologies not only limited to power electronics. We have provided the standard level of services for our customers during the whole process from initial product design, building to mass production and routine maintenance.

About Us

About us

Quality Assurance

Service

About us

Guchen Electronics is a professional manufacturer and custom solution provider of electric vehicle connection system and ESS battery connection system. We are located in Shenzhen, China. Our international business covers more than 70 countries around the world. With many years' experience in the field, we can provide OEM products with high quality, good price and on time delivery. Welcome to contact us if you are interested in any of our products.

Quality Assurance

Guchen Electronics is a manufacturer of all kinds of high voltage connectors. Our products include, high voltage interlock connectors, low/high current HV connectors and cable assembly which are compliant with international standards. We have an excellent team and advanced production equipment to meet market demands.

Service

No matter your business is large or small, OEM, ODM and OBM orders are all available. We can provide you with the best pre-sale and after-sale services, to ensure that your orders are completed smoothly in time. Guchen connectors covers all kinds of types with OEM services. We firmly believe that it is the best way to establish a win-win cooperation. Guchen EV HV connectors is your excellent choice. The reasons why Guchen EV HV connectors is your competent partner: 1) Good quality + Competitive price + Professional service 2) Short delivery date 3) Reliable and stable after-sale service

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Brief Introduction on Guchen Shielded Multi-Core HV Cable

High voltage cables are used in pure electric vehicles and hybrid vehicles that require high voltage. The cables are made from oxygen-free copper or aluminum with a protective layer of XLPE/XLPO. The protective layer is necessary because it prevents the cable from being damaged during installation and use.

HV cables are an essential part of any electric vehicles. Guchen shielded multi-core copper cables carry electricity at a high voltage level (AC 600V/ DC 900V). Insulated by XLPE/XLPO, it provides protection against high temperatures and mechanical damage. Guchen shielded high voltage cables are able to withstand extreme weather conditions, including rain and snow, as well as the effects of ultraviolet rays and other environmental factors.

Shielded high voltage multi-core copper cable is highly flexible and easy to install. It is suitable for various types of high voltage vehicles.

Product Specifications:

◆ Voltage rating: AC 600V/DC 900V

◆ Insulation material: XLPE or XLPO (XLPE has better heat resistance performance)

◆ Conductor material: Bare Copper/Tinned Copper

◆ Type of shielding: polyester tape or aluminum foil

◆ Outer sheath material: XLPE or XLPO or other materials as required by customers

◆ Fire performance: Flames extinguished at 70s,Keep unburned at least 50mm;

◆ Min. bending radius: 5D(OD≤20mm); 6D(OD >20mm)

◆ Short-term aging: 240h, Comply with QC/T 1037;

◆ Long-term aging: 3000h, Comply with QC/T 1037;

Application

3×4mm² shielded XLPE high voltage copper cable

1000V AC / 1500V DC

3 Core 4 mm2 XLPE HV Copper Cable

Low smoke zero halogen wire insulation material

Wooden Spool Packaging

Technical Parameters

Cable specifications (mm2)	Number of cable cores	Maximum conductor resistance (mΩ/m at.20°C)	Ref. (A)	Ref. (mm)	Rated voltage (AC/DC)	Rated temperature	Color
1.5	2	12.7	13	8.2	600V/900V	-40℃~ 125℃	orange
	3		11	8.8
	4		10	9.5
	5		9	10.0
2.5	2	7.6	18	9.6
	3		16	10.2
	4		14	10.8
	5		13	11.8
4	2	4.71	26	11.0
	3		22	12.0
	4		20	13.0
	5		18	14.2
6	2	3.14	33	12.0
	3		29	13.8
	4		26	14.8
	5		23	16.0

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