High Voltage Shielded Single-Core Copper Cable for EV

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High Voltage Wiring Harness Solution

ESS Battery Connection Solutions

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EV Charging Solution

High Voltage Wiring Harness Solution

Guchen Electronics is a one-stop source for electric vehicle high voltage cable harness assembly, low voltage cable harness assembly and electrical connectors.

ESS Battery Connection Solutions

We offer customized connection solutions for all your BESS requirements. From front to rear connection, we have the right solution for you. Besides that, we have a team of highly trained engineers and technicians who can solve any connection issue that you may have.

BESS Fire Protection Solutions

To prevent lithium-ion battery fires from happening, it is important to install a nitrogen fire protection system that can effectively suppress the risks of fire and explosion caused by short circuits, overcharging or electrical arcs. It also be able to prevent battery cell thermal runaway propagation and mitigate a thermal runaway condition.

EV High Voltage Interconnection Solution

High Voltage Interconnection Solutions are the connectors used to connect the high voltage components in Electric Vehicles. Guchen offers a wide range of High Voltage Connectors for EV, HEV and PHEV applications.

EV Charging Solution

Guchen Electronics offers OEM/ODM, customization services, and has expertise in providing charging solutions for both commercial and residential customers.

Products

EV HV Connectors

EV HV Wiring Harness

EV HV Cable

EV Charging Equipment

EV Charging Connectors (Socket & Plug)

Energy Storage Connector

Li-ion Battery Fire Protection System

EV HV Connectors

Electric vehicle connectors supplied by Guchen Electronics are with excellent shielding, fast safe easy assembling, wide wire section options, compact design and multi positions connectors options. In order to meet different requirements, we provide our customers with various types of quality HV connectors, widely used in the fields of automotive electronics.

PRC40 Connector 3 POS Receptacle with Integral Plug

PRC 60A 2-Position Single-core & Multi-core High Voltage Connector

GCMC1 300A 1500V High Voltage Metal Connector

GCMC1 500A 1500V High Voltage Metal Connector

EV HV Wiring Harness

Guchen Electronics is a professional manufacturer of HV assembled wiring harnesses for electric passenger cars and commercial vehicles. We always pay attention to the quality of HV cables & connectors, and provide global EV manufacturers with high quality products and excellent service.

BAT high voltage assembled wiring harness

BAT High Voltage Wire Harness

MCU High Voltage Wire Harness Assembly

PTC&AC High Voltage Wire Harness

DC-DC High Voltage Wire Harness

EV HV Cable

We have a wide range of high voltage cables for passenger car and commercial vehicles like bus, truck, coach etc. Guchen EV HV cables can handle high currents and high voltage. They are high temperature resistant, soft, and with variable options (2.5mm²~120mm² sizes, shielded or unshielded, copper or aluminum cable options). Guchen cables are full customizable to meet different EV requirements.

XLPE/XLPO-insulated aluminum core HV cable

Shielded High Voltage XLPO/XLPE-Insulated Aluminum Cable

silicone rubber high voltage copper cable

Shielded High Voltage Silicone Rubber Copper Cable

Shielded High Voltage XLPE/XLPO Multi-Core Copper Cable

shielded XLPE high voltage single-core cable

Shielded High Voltage XLPE/XLPO Single-Core Copper Cable

EV Charging Equipment

Our range of portable EV chargers and charging cables provide convenient charging solutions for electric vehicle owners. To enable charging from public stations, we offer a selection of premium type 2 to type 2 (type 1) EV charging cables in various lengths (5m, 7m, 10m etc.). these thick, flexible charging cables are made with top-quality components to provide reliable charging session after session. The charging connectors lock securely into your vehicle’s inlet and the station to provide a safe and consistent charge.

7.2Kw 32A 1 Phase Type 2 to Type 2 EV Charging Cable

11Kw 16A 3 Phase Type 2 to Type 2 EV Charger

Mode 3 EV Charging Cable | Type 1 to Type 2 | 3.6KW 16A | 7.2KW 32A

22Kw 32A 3 Phase Type 2 to Type 2 EV Charging Cable

EV Charging Connectors (Socket & Plug)

We can offer premium quality type 2 charging gun, CCS2 DC charging plug, CCS2 charging socket vehicle inlet etc. Guchen EV Charging Connectors are built with precision and reliability in mind. All of our EV charging plugs and sockets are made from high-quality materials engineered to withstand daily use in public charging stations. We've rigorously tested them to meet the latest standards for safety, charging speed and reliability. Guchen Electronic aims to be a leading supplier of charging solutions as electric vehicles become more prevalent worldwide. Please contact us to learn more about our EV charging connectors.

CCS2 DC EV Charging Plug/Gun

CCS2 EV DC Charging Socket (Vehicle Inlet)

Energy Storage Connector

Guchen Electronics is specialized in designing and manufacturing of electric vehicle high voltage connectors (with various specifications and features), HV wire harness & cables, EV charging equipment, and HV connectors for Battery Energy Storage System (BESS).

6mm HV connector for energy storage system

GCS1 6mm 100A-120A Battery Pole Connector

GCS1 8mm 120A-200A Energy Storage Connector

GCS1 12mm 250A-350A Battery High Voltage Connector

GCS2 300A Battery Copper Bus Bar Connector

Li-ion Battery Fire Protection System

The most effective lithium-ion battery fire protection system is using nitrogen gas as protection to lower the oxygen level in the power battery box. By this method, If the battery box catches fire due to external factors, the nitrogen stored in the gas tank provides protection, isolates oxygen in the air, prevents thermal runaway, and prevents explosion.

lithium-ion battery nitrogen gas fire protection device

Nitrogen Fire Protection Device for Preventing EV Li-ion Battery Thermal Runaway

Blog

Company Blog

Guchen Electronics is a professional China factory for electric vehicle connectors, high voltage cable assemblies, EV charging equipment and energy storage connectors. We provide all kinds of products with high quality and competitive price.

Industry Blog

Here you can learn about the global electric vehicle industry, news, reviews and analysis about electric vehicle industry trends, technologies and manufacturers.

Exhibitions

Guchen Electronics attends various exhibitions yearly, including Electric Vehicle Expo which has become a world-famous event. As one of the best EV HV connector manufacturers, Guchen Electronics has attracted hundreds of suppliers and buyers from all over the world during the exhibitions.

Technical Support

Guchen provides one-stop technical supports relating to HV connectors, cable assemblies, and energy storage connectors. We have strong expertise in different technologies not only limited to power electronics. We have provided the standard level of services for our customers during the whole process from initial product design, building to mass production and routine maintenance.

About Us

About us

Quality Assurance

Service

About us

Guchen Electronics is a professional manufacturer and custom solution provider of electric vehicle connection system and ESS battery connection system. We are located in Shenzhen, China. Our international business covers more than 70 countries around the world. With many years' experience in the field, we can provide OEM products with high quality, good price and on time delivery. Welcome to contact us if you are interested in any of our products.

Quality Assurance

Guchen Electronics is a manufacturer of all kinds of high voltage connectors. Our products include, high voltage interlock connectors, low/high current HV connectors and cable assembly which are compliant with international standards. We have an excellent team and advanced production equipment to meet market demands.

Service

No matter your business is large or small, OEM, ODM and OBM orders are all available. We can provide you with the best pre-sale and after-sale services, to ensure that your orders are completed smoothly in time. Guchen connectors covers all kinds of types with OEM services. We firmly believe that it is the best way to establish a win-win cooperation. Guchen EV HV connectors is your excellent choice. The reasons why Guchen EV HV connectors is your competent partner: 1) Good quality + Competitive price + Professional service 2) Short delivery date 3) Reliable and stable after-sale service

Contact

Product Details Features Applications Configurations Message

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Shielded High Voltage Copper Core Cable Characteristics:

• Wire diameters from 2.5mm2 to 120mm2
• Voltage classes: 600 V AC/900 V DC;
1,000 V AC/1500 V DC
• Rated temperature: -40°C ~ +125°C/150°C
• Copper conductors: tinned copper/bare copper with tinned copper braid shield and drain wire for moisture resistance
• Sheath/insulation material: Extruded XLPE/XLPO insulation, orange (similar RAL 2004)
• Fire performance: Flames extinguished at 70s,Keep unburned at least 50mm;
• Min. bending radius: 5D(OD≤20mm); 6D(OD >20mm)
• Short-term aging: 240h, Comply with QC/T 1037;
• Long-term aging: 3000h, Comply with QC/T 1037;

About Guchen EV HV Cables:
High Voltage Cable is available in a variety of constructions and materials. It is manufactured to meet the exacting requirements of electrical power transmission and distribution systems in electric vehicles, hybrid vehicles and fuel cell vehicles. Our product line includes:

◆ Shielded single core copper conductor cable
◆ Shielded multi-core copper conductor cable
◆ Unshielded silicone rubber copper cable
◆ XLPE/XLPO insulated aluminum conductor cable

Guchen Electronics OEM/ODM Services and Solutions for Customized Services

Features of Guchen XLPO/XLPE Insulation High Voltage Cable:

Low loss and long life span

Good flexibility and compact structure

Good arc resistance and prevent from flashover

UV resistant and flame retardant insulation for in-vehicle installation

The outer layer is made of XLPE/XLPO with peeling off at the surface, which improves the mechanical performance as well as protects it from corrosion.

Application

Electrically-powered two-wheelers
Cars
Fuel cell vehicle
Buses
Trucks
Industrial trucks
Agricultural vehicles
Construction vehicles

Flame Retardant and Self-Extinguishing

High voltage cable with wide wire diamater options

With diameters from 2.5mm2 to 120mm2

Low smoke zero halogen wire insulation material

2.5mm2 cable with HVIL connector

Technical Parameters

Cable specifications (mm2)	Maximum conductor resistance (mΩ/m at.20°C)	Ref. (A)	Ref. (mm)	Rated voltage (AC/DC)	Rated temperature	Color
2.5	7.60	30	6.0	600V/900V 1000V/1500V	-40℃~ 125℃/150℃	orange
4	4.71	40	6.8
6	3.14	52	8.0
10	1.82	75	9.5
16	1.16	100	11.2
25	0.743	125	13.5
35	0.527	165	14.5
50	0.368	215	17.5
70	0.259	260	19.5
95	0.196	320	21.8
120	0.153	370	24.5

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